Optimization of Industry 4.0 Operations

Innovation and improvement of industrial processes 5.0 [NI-SERV-2020-49]

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Improvement of processes and operations in industry and services, using emerging and digital technologies

Service/Expertise Overview

The principles of Lean Six Sigma and Theory of Constraints (ToC) have been an essential part of the path to achieving excellence in production since the last century. The company’s journey towards excellence now faces new challenges: improving processes in the era of digitalisation of products and services. With our experience, we combine well-known philosophies/approaches, such as Lean Six Sigma, Theory of Constraints (ToC), project management and risk management systems, and systematic innovation (TRIZ), with solutions based on predictive models to improve digital and intelligent processes and services. In addition, we combine this knowledge of process improvement tools with the development of intelligent quality control solutions and customised maintenance management solutions for product and service innovation and development, as well as support for the design and planning of performance improvement projects.

The provision of specialised services in solutions based on forecasting models is essential for companies to anticipate market trends and operational needs with greater accuracy. At the same time, project and portfolio management services are critical in the effective coordination of multiple strategic initiatives, ensuring effective resource management and alignment with organisational objectives. Intelligent maintenance systems represent another essential area, enabling organisations to reduce downtime and extend the useful life of their equipment through predictive and condition-based approaches. Finally, Manufacturing as a Service (MaaS) offers companies the flexibility to access production capacity without significant fixed investments, facilitating rapid adaptation to fluctuations in demand and the requirements of increasingly dynamic markets.

In addition, we combine this knowledge in process improvement tools with the development of customised i5.0 solutions (e.g. smart sensors for defect detection, automation, and signal processing) for defect-free manufacturing systems and condition-based maintenance of equipment/infrastructure.

Competitive Advantages

We have a team with solid scientific experience, with converging knowledge ranging from Engineering and Industrial Management to the application of advanced methods of systematic innovation, supported by our capabilities in intelligent quality control solutions and forecasting systems.

Services Provided

  • Theory of Constraints (ToC);
  • Risk management systems;
  • Systematic Innovation and TRIZ;
  • Innovation and Product/Service Development;
  • Lean Six Sigma Application;
  • Intelligent Quality Control Solutions;
  • Maintenance Management Solutions;
  • Predictive Modelling Solutions;
  • Project and Portfolio Management;
  • Manufacturing as a Service (MaaS).

Research unit

UNIDEMI